Three Stages 2m² Industrial Molecular Short Path Distillation

Three Stages 2m² Industrial Molecular Short Path Distillation

Product Code: CSS-3-2
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Wiped Film Molecular Distillation Explained 


Molecular Distillation/Short Path Distillation is a comparatively new separation technology.


It can separate liquid-liquid mixture under temperature that is far lower than boiling point by the difference of mean free path of molecules under high vacuum condition. 


Such separation is difficult or unable to achieve on normal distillation equipment. Molecular Distillation is especially suitable to separate substances of high boiling point, heat sensitive and easy oxidized.


Application for Molecular Distillation System
1. Thermal separation of heat sensitive chemical compounds.
2. The purification of organic synthetic material.
3. The separation of effective components from the biological extracting solution.
4. The recycling of industrial waste.
5. Remove toxic substances in the food industry.
6. The organic compounds' decoloring, and eliminate the unusual smell.
7. High precision to remove residual solvent in chemical compound.








Three Stage 2m² Molecular Short Path Distillation equipment


1.The 1st stage: 2m²Wiped film distillation

 

No.

Designation

Specification

Material

Note

1

Feed pump

0-600L/h

304

Include motor and reducer.

2

Evaporator

2

304

Include main tank, , wipers,   group heating tubes and insulation layer.

3

Magnetic seal & magnetic   drive

304

Include motor, reducer,   magnetic seal and drive.

4

Condenser

3x2

304

Shell-tube type

5

Discharge pumps(2 sets)

0—600L/h

304

Include motor, reducer

6

Discharge pumps(2 sets)

0—300L/h

304

Include motor, reducer

6

Buffer tank(heavy component)

30L

304

With sight glass

7

Buffer tank(light component)

30L

304

With sight glass

8

Vacuum gauge

Resistance

9

VVVF(4 sets)

Brand: ABB For controlling feed and discharge pumps   and evaporator.

10

Pipelines & valves

304

Include connection flange of   input and output oil pipeline and sight glass.


2. The 2nd and 3rd  stage: 2m²short path distillation


No.

Designation

Specification

Material

Note

1

Short path evaporator

2

304+Q235

Include wipers, built-inside   4m² condenser and group heating tubes. (Stainless steel jacket and head);   Stainless steel flange

2

Magnetic seal & magnetic   drive

304

Include motor, reducer,   magnetic seal and drive. Explosion-proof motor.

3

Group Cold trap

3x2

304

Shell-tube type

4

Buffer tank(heavy component)

20L

304

With sight glass, thermal   jacket

 

5

Buffer tank(light component)

20L

304

With sight glass, thermal   jacket

 

6

Discharge pumps(2 sets)

0—600L/h

304

Include motor, reducer

Explosion-proof   motor, thermal jacket.

7

VVVF(3 sets)

Brand: ABB For controlling feed and discharge pumps   and evaporator.

8

Vacuum gauge

Resistance type

    9

Pipelines & valves

304

Include connection flange of   input and output oil pipeline and sight glass. All the material pipelines   have thermal jacket


3. Vacuum system


Stage

Designation

Specification

Material

Quantity

Notes

1st   stage

Oil free vertical vacuum pump

125

1

Explosion-proof   motor

70 Roots pump

ZJ-70

2

Explosion-proof   motor

70 Roots pump

ZJ-70

1

Explosion-proof   motor

Buffer tank

20L

304

1

Pipeline & valves

Pipelines & valves are 304,   frame is carbon steel

1 set

Include frame

The 2nd   and 3nd  stages

Oil free vertical vacuum pump

150

1

Explosion-proof   motor

150 Roots pump

ZJ150

1

Explosion-proof   motor

300 Roots pump

ZJ-300

1

Explosion-proof   motor

Diffusion pump

KZ300

1

Developed by Junge

 

Buffer tank

20L

304

1

Pipeline & valves

Pipelines & valves are 304,   frame is carbon steel

1 set

Include frame


4. Accessory units


No.

 

Designation

 

Specification

 

Material

 

Note

 

1

Raw material heating   tank 

300L

304

To heat raw material.   With heating jacket and stir. Explosion-proof motor

2

Heating oil furnace (3sets)

24KW

Carbon steel

 

One of them is to heat raw   material heating tank. The other two are to heat the pre-heater and the 2   evaporators. The heating sticks are explosion-proof.

3

Heating oil pump (3sets)

30L

Carbon steel

 

The oil pumps are resistant to   high temperatures with explosion-proof motors.

4

Temperature-regulation oil   system 

0.5m³

304

Include   oil tank, heating unit, oil pump and temperature controlling unit. It’s for   cooling medium of internal condenser. The system has cooling unit. The cold   source is from the refrigerator.

5

Cooling system for vacuum and   diffusion pump

0.3m³

Include water tank, circulating   pump and heating exchanging unit. To cool diffusion pump and the two roots   pumps, and the water-ring pump’s cycling water.

6

Electrical control 

Manual, explosion-proof

Carbon steel, explosion-proof   cabinet

The explosion-proof cabinet   (with AC) includes electrical elements, meters, switches, cables and conduits   of equipment area, etc.

7

Equipment platform

Stainless steel

 

Two floors with fences, stairs   and platform. The uprights and beams are carbon steel, the fences and stairs   are stainless steel.

8

Chiller System

-80 C degree


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